Boeing 787-9

11,864 parts applicable to this airframe — widebody

Part NumberStatus
1000345-3OEM
1001463-1OEM
1001543-3OEM
1001718-2OEM
1008439-1OEM
1008544-2OEM
1008607-1OEM
1009157-1OEM
16-0081-1OEM
16-0090-2OEM
16-0098-1OEM
275B0806A26OEM
3575-3169-01OEM
3575-3176-01OEM
3AAJ1601501LEH8OEM
3AAJ1601502LEH8OEM
3AAJ1601503LEH8OEM
3AAJ1601504LEH8OEM
3ABA1864001OEM
3ABA1864002OEM
3ABA1867001OEM
432356026OEM
5MM043CL501OEM
5MM043CL503OEM
5MM043CL507OEM
632B90-2932COEM
673Z2914-1PMA
673Z9130-178PMA
686Z9001-2PMA
686Z9007-1PMA
686Z9108-1PMA
69250C30015OEM
7001749-111OEM
732149-12OEM
763614-16OEM
774859-3OEM
774859-5OEM
778839-42OEM
816705-2OEM
828759-1OEM
ATUR001001A0005OEM
AV0995OEM
S842Z001-1121OEM
S842Z001-1122OEM
S842Z001-1123OEM
S842Z001-1125OEM
S842Z001-1126OEM
S842Z001-1127OEM
S842Z001-1128OEM
VA-50124-07OEM

Top Replacement-Prone Parts(2)

From FAA SDR — directional buying signal, not a failure rate

Part #PropensitySDRs
100260201100%168
100260103100%86

* Structural ATA chapters use FAA K-code change rate. Verb-based propensity is suppressed there because "REPAIRED" in the SDR text usually refers to the airframe being repaired around the part.

Utilization & cargo trend(US carriers, 2015–2025)

787 family rollup — BTS T-100, domestic + international

Cycles per aircraft
3602025
2015: 163 cycles/aircraft2016: 229 cycles/aircraft2017: 250 cycles/aircraft2018: 285 cycles/aircraft2019: 342 cycles/aircraft2020: 243 cycles/aircraft2021: 367 cycles/aircraft2022: 360 cycles/aircraft2023: 392 cycles/aircraft2024: 378 cycles/aircraft2025: 360 cycles/aircraft
20152025
2020: 243
Recovered to 111% of 2019 (2024 vs 2019)
Freighter share of departures
0%0%20152025
2015: 0% freighter share2016: 0% freighter share2017: 0% freighter share2018: 0% freighter share2019: 0% freighter share2020: 20% freighter share2021: 8.2% freighter share2022: 0.4% freighter share2023: 0.1% freighter share2024: 0.2% freighter share2025: 0.2% freighter share
20152025
Est. US-registered fleet
1962025
20152025

US carriers only (BTS T-100, domestic + international segments) — foreign-carrier flying is excluded, so global utilization runs higher. Fleet size is reconstructed from the FAA registry (built on or before each year, not yet deregistered) — an approximation. Freighter share counts departures with zero passengers and freight aboard — a proxy for freighter/combi operations, not a tail-by-tail conversion count. Missing years render as gaps.

USM supply — retirements & teardowns(20232026)

787 family — FAA registry deregistrations

Left the US registry
3aircraft
Avg age at retirement
4years
Still US-registered
197aircraft

FAA registry data. Domestic deregistration is a teardown proxy — it also captures re-registrations and some unflagged exports, so it is not a confirmed part-out count; exported aircraft left the US fleet intact and are not USM supply. ATA shares reflect where this directory's parts for the family concentrate (parts in parentheses) — a coverage signal, not the aircraft's bill of materials or a teardown-yield forecast.

Engine-program supply pressure(since 2023)

FAA registry — US-registered fleet

Engines account for roughly half of all MRO spend, so engine programs shedding aircraft are where retirement supply carries the most value.

Engine modelActive tailsEngine unitsRetired since ’23ExportedAvg age at dereg
GE GENX-1B74/75/6012000
GE GENX-1B70/P2448800
GE GENX-1B76A/P2244800
GE GENX-1B76/P2183600
GE GENX series174000
ROLLS-ROYC TRENT 1000142800
GE GENX-1B75/P251000
GE GENX-1B70/P13600

FAA registry data, US-registered aircraft only. Counts reflect the engine model as registered — generic “series” rows coexist with thrust-variant rows, so per-variant figures are partial. Retired = domestic deregistrations (a teardown proxy, not a confirmed part-out); exported aircraft left the US fleet intact. Active tails span every family the engine flies on, not just this one.

Maintenance economics(US carriers, through 2026)

787 family — BTS Form 41 filings

Direct maintenance per block hour
$511fleet avg
Airframe / engine split
$272/$240
Reporting carriers
4
Carrier range
$380$693

BTS Form 41 data (Schedule P-5.2 maintenance expense over T-2 block hours), Group III US carriers only — filers above $1B annual revenue; smaller US operators, Part 135, and all non-US carriers are not in this data. Dollars are accrual-basis from regulatory filings (reserves and depreciation included), so they benchmark fleet economics and do not track to individual repair events. Averages are block-hour- weighted across every reporting carrier; the range spans per-carrier rates after excluding marginal reporting slices, and small carrier counts are noisy.

Airworthiness Directive activity

FAA / EASA public regulatory data

41airworthiness directives affecting this fleet — recurring compliance demand for the parts and shops that serve it
Most recent
  • FAA AD 2026-13-07effective Aug 6, 2026Mixed actions

    The FAA is adopting a new airworthiness directive (AD) for certain The Boeing Company Model 787-8, 787-9, and 787-10 airplanes. This AD was prompted by reports of door assist handles pulled loose from their lower attach point in the doorway support bracket during pre-flight checks. This AD requires, for certain airplanes, installing a new retainer above the lower keyway of the support bracket assembly and installing a placard on certain support bracket assemblies or marking the part, and for certain airplanes, requires an inspection of the forward and aft door assist handles and applicable on-condition actions. For certain other airplanes, this AD requires installing a new retainer above the lower keyway of the support bracket assembly at certain locations and reidentifying the support bracket assembly. The FAA is issuing this AD to address the unsafe condition on these products.

  • FAA AD 2026-12-07effective Jul 20, 2026Prohibition

    The FAA is adopting a new airworthiness directive (AD) for certain The Boeing Company Model 787-8, 787-9, and 787-10 airplanes. This AD was prompted by reports of an uncommanded change to the mode control panel (MCP) selected altitude. This AD requires replacing the existing MCP with an updated MCP and performing an installation test. The FAA is issuing this AD to address the unsafe condition on these products.

  • FAA AD 2026-13-11effective Jul 1, 2026Prohibition

    The FAA is adopting a new airworthiness directive (AD) for all The Boeing Company Model 787-8, 787-9, and 787-10 airplanes. This AD was prompted by the determination that radio altimeters cannot be relied upon to perform their intended function if they experience interference from wireless broadband operations in the 3.7-3.98 GHz frequency band (5G Lower C-Band) while operating in Canadian airspace, and the determination that as a result of this interference, certain airplane systems may not properly transition from AIR to GROUND mode when landing on certain runways, resulting in a longer landing distance than normal due to the effect on thrust reverser deployment, speedbrake deployment, and increased idle thrust. This AD requires revising the existing airplane flight manual (AFM) to incorporate limitations prohibiting certain operations requiring radio altimeter data when operating in Canadian airspace. The FAA is issuing this AD to address the unsafe condition on these products.

  • FAA AD 2026-09-01effective Jun 3, 2026Prohibition

    The FAA is superseding Airworthiness Directive (AD) 2023-08- 04, which applied to certain The Boeing Company Model 787-8, 787-9, and 787-10 airplanes. AD 2023-08-04 required a detailed visual inspection of all door 1 and door 3 lavatory and galley potable water systems for any missing or incorrectly installed clamshell couplings, and applicable on-condition actions. This AD was prompted by discoveries by Boeing that some couplings did not have the required safety strap and that they have developed a design solution that replaces the couplings with couplings that have safety straps. This AD retains the requirements of AD 2023-08-04 and requires, for certain airplanes, a detailed inspection of all clamshell couplings for the presence and correct installation of safety straps at door 1 and door 3 lavatories and galleys with a potable water system and applicable on-condition actions, which would terminate the existing requirements. This AD also prohibits the installation of affected parts at inspection locations. The FAA is issuing this AD to address the unsafe condition on these products.

  • FAA AD 2026-05-01effective Apr 16, 2026Prohibition

    The FAA is adopting a new airworthiness directive (AD) for certain The Boeing Company Model 787-8, 787-9, and 787-10 airplanes. This AD was prompted by a report of multiple instances of loss of transponder for airplanes entering airspace in the presence of continuous wave (CW) interference where the transponder did not meet the minimum operational performance standards (MOPS) requirement for transponder response. This AD requires replacing the left and right integrated surveillance system processor unit (ISSPU) hardware. The FAA is issuing this AD to address the unsafe condition on these products.

Directives linked to this airframe family in the FAA / EASA regulatory corpus we have processed — not a complete historical AD list. An AD is a compliance requirement that drives scheduled work (inspections, replacements, modifications) across the fleet; inspection directives are not replacement directives, and none of this is a prediction that any part will fail.